The assessment of residual life through NDT (non-destructive testing) of structures, overhead cranes, gantry cranes, hoists, and other equipment is essential to ensure the safety, reliability, and efficiency of industrial operations.

To determine the residual life of this equipment, various methodologies are employed, including visual inspections, non-destructive testing, advanced structural analysis, and real-time condition monitoring. These activities enable the assessment of the current condition of the equipment, identification of any defects or anomalies, and prediction of their future performance.

Effective residual life management involves the planning and implementation of preventive and predictive maintenance programs. These programs may include the replacement of worn components, repair of structural defects, application of protective coatings, and technological upgrades to improve performance and extend the useful life of the equipment.

Furthermore, it is essential to adopt performance monitoring practices to optimize the use of existing equipment and plan future investments efficiently. This integrated approach to residual life management helps ensure regulatory compliance and reduce the risk of failure.

The inspection consists of:

• Visual examination of the equipment as a whole;

• Inspection of areas of questionable efficiency and/or with evident defects using the most appropriate methodology (non-destructive testing MT and/or UT);

• Non-destructive testing (MT and/or UT) of areas deemed most critical regarding stress and efficiency;

• Analysis of results from the inspections;

• Preparation of a report containing the significant elements of the inspections performed and any interventions to be carried out;

• Calculation of the residual life of the equipment;

• Issuance of the document certifying the suitability of the equipment.

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